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Single Screw Extruder Manufacturer

PlasticLEDProfiles-PlasticProfileExtrusion-JFExtruder

Plastic Profiles/

Plastic LED Profiles

Provides extrusion lines used to produce lighting profiles, such as LED tube light, lampshade, light cover, diffuser, etc. Polycarbonate (PC) and Acrylic (PMMA), ABS as raw material. 

  • Product Detail
  • FAQs

JF Machinery offers complete single screw extrusion systems especially for the production of plastic LED profiles. These LED and lighting profiles are usually manufactured using high-quality materials such as Polycarbonate (PC) and Acrylic (PMMA) because of their high scattering lighting efficiency.

The new series extrusion machine line for plastic LED profiles has particularly innovative features, mainly in efficiency, energy savings, precise process control, and ease of use. 

Combined with particular extrusion processes, we can obtain screens with various effects, such as transparent, opalescent, glossy, diffusing, etc.

Moreover, we take Gravimetric Dosing Controller Systems as a standard configuration on our extruders, in order to ensure that the weight and length of each product you produce are the same.

Plastic LED Lighting Profiles Extrusion Line Features in detail:

 

  • Competitive price, energy savings, and also noise reduction
  • Products aesthetics
  • User-friendly touch screen operating panel with simple and clear UI design
  • Maintenance-friendly, also labor-saving
  • Process data recording and  automatic error reporting system to secure the quality
  • The use of world-famous brand new components with a global warranty
  • The complete turn-key solution according to your size and any other needs 
  • Smart PLC control system
  • Stable extrusion

Samples for Your Reference and Our Customer Success

 

plastic LED profiles plastic led profiles sample

 

Specifically, Details Of Lighting Profiles Extrusion Machine

 

The pictures and configuration are as an illustration only. Give more specific configurations after knowing your needs in detail.

♦ Main Extruder                                                                                                        

main extruderSJ Series PLC Touch Screen Controller Version Extruder

  • Screw and Barrel: Especially for PC and PMMA material, and screw with special treatment
  • L/D Ratio and Other Sizes: According to products needs
  • Hopper and Feeder: Drying and Automatic
  • Head and Die: According to products and made of S136H steel
  • Motor: SIMENS or ABB
  • Inverter: ABB
  • Reducer (Gearbox): Hard gear surface
  • The motor and reducer connect with coupling instead of the belt

 

♦ Co-Extruder

Co-extruder for plastic led profiles

  • Screw and Barrel: Especially for PC and PMMA material, and screw with special treatment
  • L/D Ratio and Other Sizes: According to products needs
  • Hopper and Feeder: Drying and Automatic
  • Head and Die: According to products and made of S136H steel
  • Motor: SIMENS or ABB
  • Inverter: ABB
  • Reducer (Gearbox): Hard gear surface
  • The motor and reducer connect with coupling instead of the belt
  • Moveable, e.g. move up and down, left and right

 

♦ Vacuum Sizing Tank

vacuum sizing tank

  • SUS304 Stainless steel frame and corrosive resistant
  • ABB inverter, 10 lines of vacuum, and 10 lines of cooling water
  • Vacuum pressure controlled  adjusted automatically in touch screen
  • Drop-in vacuum tank
  • Various lengths available to choose to match your production needs
  • Adjustable in 3 directions ( electronic and manual) for perfect product alignment
  • Adjustable water level
  • Easy to clean and maintenance
  • Easily integrated into any existing extrusion line

 

 

♦ Haul Off Machine (Puller)

 

haul off machine

  • AC Motor or Servo Motor customized available for precise speed holding
  • Integrated encoder control, integrated with the extruder, automatically adjust the traction speed
  • Wear-resistant composite synchronous belt

 

 

 

 

♦ Saw Blade Cutter With Collection Board

saw blade cutter

  • Automatic computer encoder control cutting length
  • The imported blade with high precision from Japan
  • 2000mm air-operated the flap
  • Cutting accuracy: 0.5mm

 

 

 

 

 

 

Furthermore

 

In summary, the above are standard configurations, but we can customize them to meet the needs of our customers, for example, adding plastic lamination to the finished product. Moreover, customers can also choose to attack the placement of the co-extruder, vertical or parallel, we can meet the needs of customers. Besides, many aspects of safety production are also customizable, such as add a frame outside the machine to prevent employees from accidental injury, the cutting machine blade rotation direction, and other details. 

 

1. Are You A Plastic Extrusion Machine Manufacturer?

Yes, We are. Jinxin machinery is responsible for production, and Firerymed trading is responsible for export business. We are partners, not another dealer or middle man.

2. What Is Your Company Specialized In?

We specialize in the manufacture of single screw extruders and downstream machines used to extrusion plastic products. Especially the extrusion line of tube, small diameter pipe, and lighting profile.

3. Where Is Your Factory Located?

Ningbo (Ningpo), Zhejiang Province, China. It has the world’s busiest container port. Convenient for the shipping of our machines overseas and saves inland shipping costs.

4. Why Should We Choose You Over Others?

We are confident that our pricing is significantly lower than competitors with similar configurations. We also have confidence that the quality and service. Most of our customers will continue to purchase our machines after use.

5. What Do You Think Is Your Biggest Advantage?

  1. Honest and sincere attitude is our first advantage, not how good we are boasting or how cheap our product seems to be.
  2. We offer bridges to your needs and our solution addresses your pain—”before VS after”.
  3. Our product is able to achieve your desired result and performance.
  4. Our market performance and customer referral allow for your joined trust.
  5. We obtained the appearance patent and practical patent of a system to ensure accurate production.

6. How Do You Ensure Your Product Quality?

The parts we purchase are all traceable and brand new. Must be tested for their performance, speed, and productivity by our team before delivery can provide the necessary video evidence to customers.

7. Will You Help Us Install And Debug The Machine?

Yes, we can if you need it. But by convention, we will arrange two engineers to the buyer’s factory for installation and commissioning and training, the buyer should be responsible for the round-trip tickets, accommodation and visa fee, and allowance of 50USD per day for each person. Usually, this only takes 1-2 days.

8. How Do You Ensure After-Sales Service?

We can guarantee that we will respond to your problem as soon as possible like before delivery. Whether it is technical support or other product needs.

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