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plastic extruder manufacturer

Profile Extrusion Line- LED Lighting

Provides extrusion lines used to produce lighting profiles, such as LED tube light, lampshade, light cover, diffuser, etc. Polycarbonate (PC) and Acrylic (PMMA), ABS as raw material. 

Usable Raw Material

Polycarbonate (PC) and Acrylic (PMMA)

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Table Of Contents For This Page

It is not easy to intruduce all aspects of custom machines, so we have prepared a lot of information on this page for you to delve into. To make sure you can find the information you want quickly. We have prepared this content directory that will jump to the corresponding location when you click on it.

pipe
Applications
profile
Description
the advantages and of technology
Advantages
video of machine
Video & Customers
Haul off machine for us customer
Why Us
Quality Assurance
Services
FAQ of product
FAQs

Application of Plastic Profile Extrusion Lines

Extruder machines are used in many industrial production fields. This set of machinery can produce the following types of products

lighting profile
Ligting Profiles
lingting tube
Lighting Tubes

The Plastic Raw Materials Can Be Used By This Machine:

Polycarbonate (PC) and Acrylic (PMMA)

Description of Plastic Profile Extrusion Lines

The product para of single screw extruder
gravimetric dosing controller

JF Machinery offers complete single screw extrusion systems especially for the production of plastic LED profiles. These LED and lighting profiles are usually manufactured using high-quality materials such as Polycarbonate (PC) and Acrylic (PMMA) because of their high scattering lighting efficiency.

The new series extrusion machine line for plastic LED profiles has particularly innovative features, mainly in efficiency, energy savings, precise process control, and ease of use. 

Combined with particular extrusion processes, we can obtain screens with various effects, such as transparent, opalescent, glossy, diffusing, etc.

Moreover, we take Gravimetric Dosing Controller Systems as a standard configuration on our extruders, in order to ensure that the weight and length of each product you produce are the same.

LED Lighting Profile Extrusion Line
lingting tube
a2274408f924ffdabd62de255083a8e

Advantages of Plastic Profile Extrusion Lines

  • Competitive price, energy savings, and also noise reduction
  • Products aesthetics
  • User-friendly touch screen operating panel with simple and clear UI design
  • Maintenance-friendly, also labor-saving
  • Process data recording and  automatic error reporting system to secure the quality
  • The use of world-famous brand new components with a global warranty
  • The complete turn-key solution according to your size and any other needs 
  • Smart PLC control system
  • Stable extrusion

♦ Main Extruder                                                                                                        

SJ Series PLC Touch Screen Controller Version Extruder

  • Screw and Barrel: Especially for PC and PMMA material, and screw with special treatment
  • L/D Ratio and Other Sizes: According to products needs
  • Hopper and Feeder: Drying and Automatic
  • Head and Die: According to products and made of S136H steel
  • Motor: SIMENS or ABB
  • Inverter: ABB
  • Reducer (Gearbox): Hard gear surface
  • The motor and reducer connect with coupling instead of the belt

♦ Co-Extruder

  • Screw and Barrel: Especially for PC and PMMA material, and screw with special treatment
  • L/D Ratio and Other Sizes: According to products needs
  • Hopper and Feeder: Drying and Automatic
  • Head and Die: According to products and made of S136H steel
  • Motor: SIMENS or ABB
  • Inverter: ABB
  • Reducer (Gearbox): Hard gear surface
  • The motor and reducer connect with coupling instead of the belt
  • Moveable, e.g. move up and down, left and right

♦ Vacuum Sizing Tank

  • SUS304 Stainless steel frame and corrosive resistant
  • ABB inverter, 10 lines of vacuum, and 10 lines of cooling water
  • Vacuum pressure controlled  adjusted automatically in touch screen
  • Drop-in vacuum tank
  • Various lengths are available to choose to match your production needs
  • Adjustable in 3 directions ( electronic and manual) for perfect product alignment
  • Adjustable water level
  • Easy to clean and maintenance
  • Easily integrated into any existing extrusion line

♦ Haul Off Machine (Puller)

  • AC Motor or Servo Motor customized available for precise speed holding
  • Integrated encoder control, integrated with the extruder, automatically adjust the traction speed
  • Wear-resistant composite synchronous belt

♦ Saw Blade Cutter With Collection Board

  • Automatic computer encoder control cutting length
  • The imported blade with high precision from Japan
  • 2000mm air-operated the flap
  • Cutting accuracy: 0.5mm
1628216340(1)

A subsidiary of a listed group specializing in the production of LED lamps, it is a supplier of high-speed rail in China. Used in the production of LED tubes.

A Brief Self-Nomination - Why Choose Us

single screw extruder manufacturer
JF extruder plant

Single Screw Extruder Manufacturer and Combo Trader -JF Extruder, especially in complete precision Tube, Pipe, Profile and Braided Hose Pipe Extrusion Line.

We are committed to providing advanced thermoplastic extrusion equipment and suitable solutions for our customers. We are easily accessible and reliable. 

Our workshop is about 2000 square meters with experienced staffs.  Our machine has the CE certificate and a patented design. The quality of the product has been recognized by well-known companies such as Samsung.

The screw we use is produced by China’s TOP2 brand, and other components are directly supplied by the brand to ensure that overseas customers can get the brand’s warranty in the first time around the world.

We also have our own mold design and production department, and cooperate with many top mold manufacturers in China to ensure that customers with high accuracy requirements can get the best molds.

How Do We Guarantee Quality

We believe that to ensure the quality of products, we must start from the first step, not just assembling them into one machine.

Needs Confirm

We will not to make orders with many problems in the follow-up because of the customer’s unprofessionalism. Ensure  the machine can be used for a long time.

Parts Procurement

Ensure that the accessories are brand new, the latest model and have a warranty. Only major brand electronic components are purchased.

Outer Frame

The door of the outer frame are sprayed with special anti-rust paint for automobiles,  3 processes in the middle to ensure no corrosion.

Circuit Safety

The circuit connection is personally connected by an electrician engineer with more than 20 years, and checked by the boss.

Die head of extruder
testing of machine

Our Services

Quality

Trial-produced each set of equipment is completed,  samples will be handed over for confirmation before shipment. 

Spare Parts

Adequate fragile and consumable spare parts are provided free upon delivery. 18 months warranty for the whole machine

Customizable

Customer needs come first, even in the smallest details. Those within the scope of ability will try their best to satisfy.

Global Support

24*7 contact. Free update and upgrade of intelligent system software. Remote authorization online diagnosis can be realized

FAQs About How To Choose Suitable Extrusion Machine

If you use PVC as the raw material, please must first determine whether the PVC raw material you use is granular or powder. If it is powder, please choose a manufacturer with twin-screw extruder, we cannot provide twin-screw extruder. If it is granular material, welcome you contact us for quotation.

As for other raw materials, just provide the specifications of the product you want to produce, such as diameter, wall thickness, etc. And finally, should your product be cut or wound, and what length is required? Do some pipes need colored marking? For profiles, it is best to provide drawings and pictures of the product.

As a manufacturer, we definitely know a lot of hidden risks to the machine configuration. For example, in order to save a set of machine, customer sometimes wants to use multiple materials or products with huge size differences in the same set of equipment. But generally, we will clearly inform customers that it’s not feasible, and will lead to customer loss. We do not want our customers to face various problems and risks in the future

Like air pumps, and industrial chillers are not produced by us. But we can help you to purchase, and NO commission will be charged.

Yes. It is. Set the required temperature after machine turned on, adjust vacuum pressure after the plasticization of the raw materials and entering the shaping mold. Set the length and weight of product you require, All the calculations and settings are fully automatic. Your workers only need to pack the product. We will also provide local language systems, such as Spanish, French, etc., as long as you can help us to check whether the translation is correct.

We will completely seal our machines with plastic film. Wooden box is subject to additional charges, it depends on customer need.

Ningbo (Ningpo), Zhejiang Province, China. It has the world’s busiest container port. Convenient for the shipping of  our machines overseas and saves inland shipping costs.

 

In view of the severity of the current global COVID-19 epidemic, our technicians cannot go abroad for installation and commissioning for the time being. However, we will still start testing and production at our site after production. Can provide video teaching, and on-site online meetings. And there are wiring diagrams, instructions, list of questions and other informations.

We will provide this service when the epidemic improves. We will arrange two engineers to the buyer’s factory for installation and commissioning and training, the buyer should be responsible for the round-trip tickets, accommodation and visa fee, and allowance of 50USD per day for each person. Usually, this only takes 1-2 days.

What we are focusing on is not how much profit can get from you at one time. We did not spend lot of money on advertising, promotion, and photo/video shooting and editing, even did’t to make the workshop shiny and the office decoration rich and expensive. We have saved these money for you. We hope to build our reputation through users recommendation.

We only focus on a few very mature categories. The most important thing is that the production quality of the machine is stable and the technology is mature. we have very stable suppliers of accessories and raw materials. This can ensure that customers can stably produce high-quality products and simple maintenance.

The employees are honest and professional. 90% of us are familiar manufacturing workers for more than 10 years, and several technicians are masters with more than 30 years of experience. They are very familiar with extruders and plastic raw materials.  We don’t hire the salesmen who run the train with their mouths. Our corporate culture is to be honest with customers, not only for commission, just sell it.

Tell Us Your Needs

We will contact you within 1 working day, please pay attention to the email with the suffix “@jfextruder.com”