plastic extruder manufacturer

Tube Extrusion Machine

Complete extrusion line of single screw extrusion systems for Polycarbonate(PC), PMMA (Acrylic), and PETG Tube application.

The tube extrusion machine is generally used to produce hard tubing, raw materials such as PC, PMMA, and PETG. These tube applications including lighting tubing, sight glasses, electronics packaging, medical devices, and flow lines, etc.

Usable Raw Material

Polycarbonate(PC), PMMA (Acrylic), and PETG

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Table Of Contents For This Page

It is not easy to intruduce all aspects of custom machines, so we have prepared a lot of information on this page for you to delve into. To make sure you can find the information you want quickly. We have prepared this content directory that will jump to the corresponding location when you click on it.

pipe
Applications
profile
Description
the advantages and of technology
Advantages
video of machine
Video & Customers
Haul off machine for us customer
Why Us
Quality Assurance
Services
FAQ of product
FAQs

Application of Tube Extrusion Machine

Extruder machines are used in many industrial production fields. This set of machinery can produce the following types of products

PC tube samples
Packaging Or Computer
lingting tube
LED Lingting Tube

The Plastic Raw Materials Can Be Used By This Machine:

Polycarbonate(PC), PMMA (Acrylic), and PETG

Description of Tube Extrusion Machine Lines

The product para of single screw extruder
gravimetric dosing controller

Compared to conventional tube extrusion lines, our lines also include the main extruder, head and die, vacuum sizing tank, haul-off, cutting, and take-off table. But what’s more than that is after more than 10 years of technological development, our production lines have not only added PLC control systems, but also Gravimetric Dosing System to meet the needs of modern industry.

The gravimetric dosing controller is also called the gravimetric feeding system. Specifically, it is a High Saving Self-calibrating feeding system that doing based on the weight in speed. For the purpose of more precise extrusion, as well as easier operation and more material-saving. 

The stepper motor will automatically alter its speed when a change is detected in the material flow. Through the automatic calculation and send command of the PLC system, the puller machine can adjust the speed by itself.

The innovation of the new model is that it allows the interconnection of all machines to form a closed loop. In particular, all steps of the machine are monitored and controlled, allowing for a high-quality product. All in all, precise extrusion control can also achieve superior productivity, significantly improve the use-value of customer equipment, and save many unit costs.

single screw extruder detail
extrusion vacuum tanks
plastic tube extrusion

Advantages of Tube Extrusion Machine Line

  • Competitive price, energy savings, also noise reduction
  • Products aesthetics
  • User-friendly touch screen operating panel with Simple and clear UI design
  • Maintenance-friendly and labor-saving
  • Process data recording and  automatic error reporting system to secure the tube quality
  • The use of world-famous brand new components with a global warranty
  • The complete turn-key solution according to your size and any other needs
  • Smart PLC control system
  • Stable extrusion 

Components Of  The Tube Extruder Line 

♦ SJ Series PLC Touch Screen Controller Version Extruder

  • Screw and Barrel: screw with special treatment
  • L/D Ratio and Other Sizes: According to products need
  • Hopper and Feeder: Drying and Automatic
  • Head and Die: According to your size and specially made of S136H steel
  • Motor: SIMENS or ABB
  • Inverter: ABB
  • Reducer (Gearbox): Hard gear surface
  • Motor and reducer connect with coupling instead of the belt

♦ Vacuum Calibration Water Tank

  • Made of SUS 304 stainless steel
  • With ABB inverter, 10 lines of vacuum and 10 lines of cooling water, Vacuum pressure controlled in touch screen
  • Electric moving front-back, manually moving up-down, also right-left fine adjusting

♦ Chipless Cutter

  • Automat ic PLC system with touch screen chipless cutting machine.
  • Rotary cutter with no burrs, no flash

Customer

1628216340(1)

A subsidiary of a listed group specializing in the production of LED lamps, it is a supplier of high-speed rail in China. Used in the production of LED tubes.

A Brief Self-Nomination - Why Choose Us

single screw extruder manufacturer
JF extruder plant

Single Screw Extruder Manufacturer and Combo Trader -JF Extruder, especially in complete precision Tube, Pipe, Profile and Braided Hose Pipe Extrusion Line.

We are committed to providing advanced thermoplastic extrusion equipment and suitable solutions for our customers. We are easily accessible and reliable. 

Our workshop is about 2000 square meters with experienced staffs.  Our machine has the CE certificate and a patented design. The quality of the product has been recognized by well-known companies such as Samsung.

The screw we use is produced by China’s TOP2 brand, and other components are directly supplied by the brand to ensure that overseas customers can get the brand’s warranty in the first time around the world.

We also have our own mold design and production department, and cooperate with many top mold manufacturers in China to ensure that customers with high accuracy requirements can get the best molds.

How Do We Guarantee Quality

We believe that to ensure the quality of products, we must start from the first step, not just assembling them into one machine.

Needs Confirm

We will not to make orders with many problems in the follow-up because of the customer’s unprofessionalism. Ensure  the machine can be used for a long time.

Parts Procurement

Ensure that the accessories are brand new, the latest model and have a warranty. Only major brand electronic components are purchased.

Outer Frame

The door of the outer frame are sprayed with special anti-rust paint for automobiles,  3 processes in the middle to ensure no corrosion.

Circuit Safety

The circuit connection is personally connected by an electrician engineer with more than 20 years, and checked by the boss.

Die head of extruder
testing of machine

Our Services

Quality

Trial-produced each set of equipment is completed,  samples will be handed over for confirmation before shipment. 

Spare Parts

Adequate fragile and consumable spare parts are provided free upon delivery. 18 months warranty for the whole machine

Customizable

Customer needs come first, even in the smallest details. Those within the scope of ability will try their best to satisfy.

Global Support

24*7 contact. Free update and upgrade of intelligent system software. Remote authorization online diagnosis can be realized

FAQs About How To Choose Suitable Extrusion Machine

If you use PVC as the raw material, please must first determine whether the PVC raw material you use is granular or powder. If it is powder, please choose a manufacturer with twin-screw extruder, we cannot provide twin-screw extruder. If it is granular material, welcome you contact us for quotation.

As for other raw materials, just provide the specifications of the product you want to produce, such as diameter, wall thickness, etc. And finally, should your product be cut or wound, and what length is required? Do some pipes need colored marking? For profiles, it is best to provide drawings and pictures of the product.

As a manufacturer, we definitely know a lot of hidden risks to the machine configuration. For example, in order to save a set of machine, customer sometimes wants to use multiple materials or products with huge size differences in the same set of equipment. But generally, we will clearly inform customers that it’s not feasible, and will lead to customer loss. We do not want our customers to face various problems and risks in the future

Like air pumps, and industrial chillers are not produced by us. But we can help you to purchase, and NO commission will be charged.

Yes. It is. Set the required temperature after machine turned on, adjust vacuum pressure after the plasticization of the raw materials and entering the shaping mold. Set the length and weight of product you require, All the calculations and settings are fully automatic. Your workers only need to pack the product. We will also provide local language systems, such as Spanish, French, etc., as long as you can help us to check whether the translation is correct.

We will completely seal our machines with plastic film. Wooden box is subject to additional charges, it depends on customer need.

Ningbo (Ningpo), Zhejiang Province, China. It has the world’s busiest container port. Convenient for the shipping of  our machines overseas and saves inland shipping costs.

 

In view of the severity of the current global COVID-19 epidemic, our technicians cannot go abroad for installation and commissioning for the time being. However, we will still start testing and production at our site after production. Can provide video teaching, and on-site online meetings. And there are wiring diagrams, instructions, list of questions and other informations.

We will provide this service when the epidemic improves. We will arrange two engineers to the buyer’s factory for installation and commissioning and training, the buyer should be responsible for the round-trip tickets, accommodation and visa fee, and allowance of 50USD per day for each person. Usually, this only takes 1-2 days.

What we are focusing on is not how much profit can get from you at one time. We did not spend lot of money on advertising, promotion, and photo/video shooting and editing, even did’t to make the workshop shiny and the office decoration rich and expensive. We have saved these money for you. We hope to build our reputation through users recommendation.

We only focus on a few very mature categories. The most important thing is that the production quality of the machine is stable and the technology is mature. we have very stable suppliers of accessories and raw materials. This can ensure that customers can stably produce high-quality products and simple maintenance.

The employees are honest and professional. 90% of us are familiar manufacturing workers for more than 10 years, and several technicians are masters with more than 30 years of experience. They are very familiar with extruders and plastic raw materials.  We don’t hire the salesmen who run the train with their mouths. Our corporate culture is to be honest with customers, not only for commission, just sell it.

Tell Us Your Needs

We will contact you within 1 working day, please pay attention to the email with the suffix “@jfextruder.com”